FMEA Diagnostic Intelligence
Prototype · Factory Booster Day · Challenge #86
Occurrence OCC-4002

Sensor failure · Welding Robot

Reported Jun 16, 2026, 10:00 AM on Body Shop · Cell 4.

Validated

Reported context

Equipment
WR-118 · Welding Robot
Line
Body Shop · Cell 4
Symptom
Sensor failure
Component
Temperature sensor
Root cause
Calibration issue
Solution
Calibrate instrument
Reporter
specialist
Diagnosis time
20 min

Suggested diagnostic paths

Ranked by historical probability for this symptom

#1Check PLC module
50%
#2Check Temperature sensor
50%
Component → root cause candidates
Calibration issue
75%
Electrical failure
25%
Root cause → recommended solution
Calibrate instrument
67%
Replace sensor
33%

Specialist validation available — closing the loop feeds the learning system.