FMEA Diagnostic Intelligence
Prototype · Factory Booster Day · Challenge #86
Occurrence OCC-4001

Sensor failure · Welding Robot

Reported Jun 23, 2026, 01:00 PM on Body Shop · Cell 4.

Validated

Reported context

Equipment
WR-118 · Welding Robot
Line
Body Shop · Cell 4
Symptom
Sensor failure
Component
PLC module
Root cause
Electrical failure
Solution
Replace sensor
Reporter
specialist
Diagnosis time
40 min

Suggested diagnostic paths

Ranked by historical probability for this symptom

#1Check PLC module
50%
#2Check Temperature sensor
50%
Component → root cause candidates
Electrical failure
67%
Incorrect parameter setting
33%
Root cause → recommended solution
Replace sensor
50%
Escalate to maintenance specialist
50%

Specialist validation available — closing the loop feeds the learning system.